Checking The Rear Brake Caliper
Fragment manuala — str. 236–237
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REAR BRAKE
EAS22600
1. Check:
DISASSEMBLING THE REAR BRAKE
• Brake caliper piston “1”
CALIPER
Rust/scratches/wear → Replace the brake
1. Remove:
caliper pistons.
• Brake caliper piston “1”
• Brake caliper cylinder “2”
• Brake caliper piston seals “2”
Scratches/wear → Replace the brake caliper
assembly.
1 • Brake caliper body “3”
Cracks/damage → Replace the brake caliper
2 assembly.
• Brake fluid delivery passage
(brake caliper body)
Obstruction → Blow out with compressed air.
EWA13610
WARNING
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ Whenever a brake caliper is disassembled,
a. Blow compressed air into the brake hose joint replace the brake caliper piston seals.
opening “a” to force out the piston from the
brake caliper.
EWA13550
WARNING 1 3
• Cover the brake caliper piston with a rag. 2
Be careful not to get injured when the pis-
ton is expelled from the brake caliper.
• Never try to pry out the brake caliper pis-
ton.
2. Check:
• Brake caliper bracket
Cracks/damage → Replace.
EAS22650
ASSEMBLING THE REAR BRAKE CALIPER
EWA13620
WARNING
a
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
b. Remove the brake caliper piston seals. with clean or new brake fluid.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ • Never use solvents on internal brake com-
EAS22640 ponents as they will cause the piston seals
CHECKING THE REAR BRAKE CALIPER to swell and distort.
Recommended brake component replace- • Whenever a brake caliper is disassembled,
ment schedule replace the brake caliper piston seals.
Brake pads If necessary
Recommended fluid
Piston seals Every two years DOT 4
Brake hoses Every four years
EAS22670
Every two years and INSTALLING THE REAR BRAKE CALIPER
Brake fluid whenever the brake
1. Install:
is disassembled
• Rear brake caliper assembly
(temporarily)
• Rear wheel axle
• Brake torque rod
4-49
REAR BRAKE
• Rear wheel axle nut 3. Install:
NOTE: • Copper washers New
• Do not install the brake pads, brake pad shims, • Brake hose (proportioning valve to rear brake
and brake pad springs. caliper) “1”
• Align the slot “a” of the rear wheel sensor hous- • Brake hose union bolt “2”
ing “1” with the projection “b” of the rear brake
caliper bracket “2”, and then assemble them. Brake hose union bolt
• After assembling the rear wheel sensor hous- T.
R.
30 Nm (3.0 m·kg, 22 ft·lb)
ing and the rear brake caliper bracket, make EW3P66002
sure that the projection “c” on the housing is WARNING
aligned with the projection “d” on the bracket. Proper brake hose routing is essential to in-
ECA14470
sure safe vehicle operation. Refer to “CABLE
CAUTION: ROUTING (FJR13A)” on page 2-47 and “CA-
Make sure there are no foreign materials in BLE ROUTING (FJR13AE)” on page 2-67.
the wheel hub. Foreign materials cause dam- EC3P61044
age to the inner sensor rotor and wheel sen- CAUTION:
sor. When installing the brake hose onto the
EWA13500
brake caliper, make sure the brake pipe “a”
WARNING touches the projection “b” on the brake cali-
Make sure the brake hose is routed properly. per.
a
b
4. Remove:
• Rear brake caliper bolts
• Rear brake caliper
5. Install:
• Brake pad springs
• Rear brake pads
• Brake pad shims
• Rear brake caliper bolts
• Rear brake caliper
Refer to “REPLACING THE REAR BRAKE
2. Tighten: PADS” on page 4-47.
• Brake torque rod nuts
• Rear wheel axle nut Rear brake caliper bolt
• Rear wheel axle pinch bolt T.
R.
27 Nm (2.7 m·kg, 19 ft·lb)
Brake torque rod nut 6. Fill:
T.
R.
30 Nm (3.0 m·kg, 22 ft·lb) • Brake fluid reservoir
Rear wheel axle nut (with the specified amount of the recom-
125 Nm (12.5 m·kg, 90 ft·lb) mended brake fluid)
Rear wheel axle pinch bolt
23 Nm (2.3 m·kg, 17 ft·lb) Recommended fluid
DOT 4
4-50