🏍️ FJR1300 RP13

Crankcase

Fragment manuala — str. 395–400

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CRANKCASE

EAS25540

CRANKCASE
Separating the crankcase (FJR13A)
           1st 20 Nm (2.0 m • kg, 14 ft • lb)                                          T.
                                                                                        R.
                                                                                             10 Nm (1.0 m • kg, 7.2 ft • Ib)
    T.
     R.
          2nd 20 Nm (2.0 m • kg, 14 ft • lb)                   (10)                                     T.
                                                                                                         R.
                                                                                                              24 Nm (2.4 m • kg, 17 ft • Ib)
          Final Specified angle 115–125˚                                                                (10)                    10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                       (2)                  (2)
                                                                                                                     T.
                                                                                                                      R.

          12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                               (4)
    T.
     R.

                                                                                       E
                                                                                  E                 E
                                                           E       E                                            E
                                                   E
                                                                                                                                 E

               T.
                R.
                     12 Nm (1.2 m • kg, 8.7 ft • Ib)

                                                                                                                LS
                                                       3                                                      New                         8
                                           LT
                                           LT                          10

                                                                                                                                              LT

                                         LT

                                                                                                                          T.
                                                                                                                           R.
                                                                                                                                4 Nm (0.4 m • kg, 2.9 ft • Ib)
                                           1                           5

         Order                           Job/Parts to remove                                 Q’ty                                     Remarks
                          Engine                                                                        Refer to “ENGINE REMOVAL” on page 5-1.
                          Cylinder head                                                                 Refer to “CYLINDER HEAD” on page 5-21.
                                                                                                        Refer to “GENERATOR AND STARTER
                          Starter clutch                                                                CLUTCH” on page 5-31.
                          Pickup rotor                                                                  Refer to “PICKUP ROTOR” on page 5-37.
                          Oil pump                                                                      Refer to “OIL PUMP” on page 5-76.
                          Middle drive shaft assembly                                                   Refer to “MIDDLE GEAR” on page 5-81.
                          Clutch housing                                                                Refer to “CLUTCH” on page 5-44.
           1              Timing chain                                                         1
           2              Oil pump drive chain guide                                           1
           3              Oil pump drive chain                                                 1
           4              Oil pump drive sprocket                                              1
           5              Spacer                                                               1
           6              Collar                                                               1
           7              Spring washer                                                        1
           8              Gear position switch                                                 1

                                                                                5-94
                                                                                                                                       CRANKCASE

Separating the crankcase (FJR13A)
         1st 20 Nm (2.0 m • kg, 14 ft • lb)                                          T.
                                                                                      R.
                                                                                           10 Nm (1.0 m • kg, 7.2 ft • Ib)
  T.
   R.
        2nd 20 Nm (2.0 m • kg, 14 ft • lb)                   (10)                                     T.
                                                                                                       R.
                                                                                                            24 Nm (2.4 m • kg, 17 ft • Ib)
        Final Specified angle 115–125˚                                                                (10)                    10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                     (2)                  (2)
                                                                                                                   T.
                                                                                                                    R.

        12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                             (4)
  T.
   R.

                                                                                     E
                                                                                E                 E
                                                         E       E                                            E
                                               E
                                                                                                                               E

             T.
              R.
                   12 Nm (1.2 m • kg, 8.7 ft • Ib)

                                                                                                              LS
                                                     3                                                      New                         8
                                        LT
                                        LT                           10

                                                                                                                                            LT

                                      LT

                                                                                                                        T.
                                                                                                                         R.
                                                                                                                              4 Nm (0.4 m • kg, 2.9 ft • Ib)
                                       1                             5

       Order                          Job/Parts to remove                                  Q’ty                                     Remarks
         9              Lower crankcase                                                      1
        10              Dowel pin                                                            3
                                                                                                      For installation, reverse the removal proce-
                                                                                                      dure.

                                                                              5-95
                                                                                                                                              CRANKCASE

Separating the crankcase (FJR13AE)
         1st 20 Nm (2.0 m • kg, 14 ft • Ib)                                               T.
                                                                                           R.
                                                                                                10 Nm (1.0 m • kg, 7.2 ft • Ib)
  T.
   R.
        2nd 20 Nm (2.0 m • kg, 14 ft • Ib)                    (10)                                          T.
                                                                                                             R.
                                                                                                                  24 Nm (2.4 m • kg, 17 ft • Ib)
        Final Specified angle 115–125˚                                                                     (10)                      10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                     (2)                  (2)
                                                                                                                         T.
                                                                                                                          R.

        12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                               (4)
  T.
   R.

                                                                                          E
                                                                                E                      E
                                                         E        E                                                 E
                                                 E
                                                                                                                                      E

                                                                                                                               T.
                                                                                                                                R.
                                                                                                                                      10 Nm (1.0 m • kg, 7.2 ft • Ib)
             T.
              R.
                   12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                                                            LT
                                                                                                                                                            LT
                                                     3                                                              New
                                         LT
                                         LT                           11

                                                                                                                        11 8

                                       LT

                                         1                            5
                                                              4                     T.
                                                                                     R.
                                                                                          20 Nm (2.0 m • kg, 14 ft • Ib)

  Order                                Job/Parts to remove                                      Q’ty                                       Remarks
                        Engine                                                                             Refer to “ENGINE REMOVAL” on page 5-1.
                        Cylinder head                                                                      Refer to “CYLINDER HEAD” on page 5-21.
                                                                                                           Refer to “GENERATOR AND STARTER
                        Starter clutch                                                                     CLUTCH” on page 5-31.
                        Pickup rotor                                                                       Refer to “PICKUP ROTOR” on page 5-37.
                        Oil pump                                                                           Refer to “OIL PUMP” on page 5-76.
                        Middle drive shaft assembly                                                        Refer to “MIDDLE GEAR” on page 5-81.
                        Clutch housing                                                                     Refer to “CLUTCH” on page 5-44.
         1              Timing chain                                                             1
         2              Oil pump drive chain guide                                               1
         3              Oil pump drive chain                                                     1
         4              Oil pump drive sprocket                                                  1
         5              Spacer                                                                   1
         6              Collar                                                                   1
         7              Spring washer                                                            1
         8              Neutral switch                                                           1
         9              YCC-S speed sensor                                                       1
        10              Lower crankcase                                                          1

                                                                              5-96
                                                                                                                                             CRANKCASE

Separating the crankcase (FJR13AE)
         1st 20 Nm (2.0 m • kg, 14 ft • Ib)                                              T.
                                                                                          R.
                                                                                               10 Nm (1.0 m • kg, 7.2 ft • Ib)
  T.
   R.
        2nd 20 Nm (2.0 m • kg, 14 ft • Ib)                   (10)                                          T.
                                                                                                            R.
                                                                                                                 24 Nm (2.4 m • kg, 17 ft • Ib)
        Final Specified angle 115–125˚                                                                    (10)                      10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                    (2)                  (2)
                                                                                                                        T.
                                                                                                                         R.

        12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                              (4)
  T.
   R.

                                                                                         E
                                                                               E                      E
                                                        E        E                                                 E
                                              E
                                                                                                                                     E

                                                                                                                              T.
                                                                                                                               R.
                                                                                                                                     10 Nm (1.0 m • kg, 7.2 ft • Ib)
          T.
             R.
                  12 Nm (1.2 m • kg, 8.7 ft • Ib)
                                                                                                                                                           LT
                                                                                                                                                           LT
                                                    3                                                              New
                                       LT
                                       LT                            11

                                                                                                                       11 8

                                     LT

                                      1                              5
                                                             4                     T.
                                                                                    R.
                                                                                         20 Nm (2.0 m • kg, 14 ft • Ib)

  Order                              Job/Parts to remove                                       Q’ty                                       Remarks
        11             Dowel pin                                                                3
                                                                                                          For installation, reverse the removal proce-
                                                                                                          dure.

                                                                             5-97
                                                                                                                                   CRANKCASE

Removing the oil baffle plate and bearings

                                                                       10                                     T.
                                                                                                               R.
                                                                                                                         10 Nm (1.0 m • kg, 7.2 ft • Ib)

                             T.
                              R.
                                   70 Nm (7.0 m • kg, 50 ft • lb)                                                                  13
                                                    New            LS
         T.
          R.
                  12 Nm (1.2 m • kg, 8.7 ft • Ib)                                                                                      E

                                    T.
                                     R.
                                          10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                                                                      New
                                                                                                             LS               12
                                                              LT                                                                           LT
                                                                                                                                           LT

                                                                                                       T.    10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                                                                        R.

                                                                                                             LT
                                                                                                             LT

                                                          8                                                                   New
                                                                                                   1 7

              12 Nm (1.2 m • kg, 8.7 ft • Ib)
   T.
    R.

                                   LT
                                                3                                                                             LS

                                                                                                                          E

                            LS                                                                                                         New
                                    2                              LT
                                                                   E                             11                      20 Nm (2.0 m • kg, 14 ft • Ib)
                                                    New
                                                                                                                   T.
                                                                                                                    R.

                                                                            (3)            T.
                                                                                            R.
                                                                                                 12 Nm (1.2 m • kg, 8.7 ft • Ib)

  Order                                       Job/Parts to remove                   Q’ty                                          Remarks
                                                                                                 Refer to “CONNECTING RODS AND PIS-
                         Connecting rod                                                          TONS” on page 5-104.
                         Crankshaft/Crankshaft journal bearings                                  Refer to “CRANKSHAFT” on page 5-112.
                         Transmission                                                            Refer to “TRANSMISSION” on page 5-116.
              1          Oil baffle plate 2                                          1
              2          Oil delivery pipe 1                                         1
              3          Plate                                                       1
              4          Oil baffle plate 3                                          1
              5          Bearing                                                     1
              6          Oil seal                                                    1
              7          Bearing                                                     1
              8          Upper crankcase                                             1
              9          Bearing                                                     1
         10              Oil filter cartridge bolt                                   1
         11              Upper crankcase damper                                      1
         12              Crankcase plug                                              1

                                                                             5-98
                                                                                                                                 CRANKCASE

Removing the oil baffle plate and bearings

                                                                     10                                     T.
                                                                                                             R.
                                                                                                                       10 Nm (1.0 m • kg, 7.2 ft • Ib)

                           T.
                            R.
                                 70 Nm (7.0 m • kg, 50 ft • lb)                                                                  13
                                                  New            LS
         T.
          R.
               12 Nm (1.2 m • kg, 8.7 ft • Ib)                                                                                       E

                                  T.
                                   R.
                                        10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                                                                    New
                                                                                                           LS               12
                                                            LT                                                                           LT
                                                                                                                                         LT

                                                                                                     T.    10 Nm (1.0 m • kg, 7.2 ft • Ib)
                                                                                                      R.

                                                                                                           LT
                                                                                                           LT

                                                        8                                                                   New
                                                                                                 1 7

              12 Nm (1.2 m • kg, 8.7 ft • Ib)
   T.
    R.

                                 LT
                                              3                                                                             LS

                                                                                                                        E

                         LS                                                                                                          New
                                  2                              LT
                                                                 E                             11                      20 Nm (2.0 m • kg, 14 ft • Ib)
                                                  New
                                                                                                                 T.
                                                                                                                  R.

                                                                          (3)            T.
                                                                                          R.
                                                                                               12 Nm (1.2 m • kg, 8.7 ft • Ib)

  Order                                     Job/Parts to remove                   Q’ty                                          Remarks
         13            Lower crankcase                                             1
                                                                                               For installation, reverse the removal proce-
                                                                                               dure.

                                                                           5-99