Removing The Engine (FJR13AE)
Fragment manuala — str. 309–311
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ENGINE REMOVAL
ET3P66033
REMOVING THE GEAR POSITION SENSOR NOTE:
(FJR13AE only) Loosen the spacer bolt with the pivot shaft
1. Disconnect: wrench “1” and pivot shaft wrench adapter “2”.
• Gear position sensor coupler
2. Remove: Pivot shaft wrench
• Gear position sensor 90890-01471
NOTE: Frame spanner socket
YM-01471
Remove only the screws “1” when removing the Pivot shaft wrench adapter
gear position sensor. Do not remove the screws 90890-01476
“2”.
2. Remove:
ET3P61023 • Engine
REMOVING THE ENGINE (FJR13A) NOTE:
1. Loosen:
Make sure that the engine does not strike the
• Spacer bolt
clutch actuator “1” when removing it.
NOTE:
Loosen the spacer bolt with the pivot shaft
wrench “1” and pivot shaft wrench adapter “2”.
Pivot shaft wrench
90890-01471
Frame spanner socket 1
YM-01471
Pivot shaft wrench adapter
90890-01476
EAS23720
INSTALLING THE ENGINE
1. Install:
• Engine
NOTE:
When mounting the engine to the frame, be sure
to align the splines on the middle driven shaft
with the splines on the universal joint.
2. Install:
ET3P66034
• Spacer bolt “1”
REMOVING THE ENGINE (FJR13AE) • Engine mounting bolt (rear upper side) “2”
1. Loosen: • Spacer “3”
• Spacer bolt • Engine mounting bolt (rear lower side) “4”
• Engine mounting bolt (left front upper side)
“5”
• Engine mounting bolt (left front lower side) “6”
5-8
ENGINE REMOVAL
• Spacers “7” NOTE:
• Engine mounting bolt (right front upper side) • Tighten the spacer bolt “1” to specification with
“8” a pivot shaft wrench.
• Engine mounting bolt (right front lower side) • When tightened, the spacer bolt should be flat
“9” against the engine surface.
• Pinch bolts (front side) “10”
• Pinch bolts (rear side) “11”
Pivot shaft wrench
• Engine brackets (top) “12”
90890-01471
• Engine bracket bolts (top) “13” Frame spanner socket
NOTE: YM-01471
• Lubricate the engine mounting bolt (rear lower Pivot shaft wrench adapter
side) threads with engine oil. 90890-01476
• Do not fully tighten the bolts.
6. Tighten:
• Engine mounting nut (rear upper side) “14”
Engine mounting nut (rear upper
8 T.
R.
side)
E 7 45 Nm (4.5 m·kg, 32 ft·lb)
NOTE:
9 5
7 Lubricate the engine mounting nut (rear upper
10 side) threads with engine oil.
7. Tighten:
12 6 2
1 • Engine mounting bolt (left front lower side) “6”
13 • Engine mounting bolt (right front upper side)
3 “8”
12 • Engine mounting bolt (right front lower side)
“9”
Engine mounting bolt (left front
T.
R.
lower side)
49 Nm (4.9 m·kg, 35 ft·lb)
Engine mounting bolt (right front
upper side)
3. Tighten: 49 Nm (4.9 m·kg, 35 ft·lb)
• Engine mounting bolt (left front upper side) Engine mounting bolt (right front
“5” lower side)
49 Nm (4.9 m·kg, 35 ft·lb)
Engine mounting bolt (left front
T.
R.
upper side) 8. Install:
49 Nm (4.9 m·kg, 35 ft·lb) • Engine mounting bolts (top) “15”
9. Tighten:
4. Tighten:
• Pinch bolts (front side) “10”
• Engine mounting bolt (rear lower side) “4”
Pinch bolt (front side)
Engine mounting bolt (rear lower T. 24 Nm (2.4 m·kg, 17 ft·lb)
T.
R.
side) R.
45 Nm (4.5 m·kg, 32 ft·lb) 10.Tighten:
• Pinch bolts (rear side) “11”
5. Tighten:
• Spacer bolt “1” Pinch bolt (rear side)
T. 24 Nm (2.4 m·kg, 17 ft·lb)
Spacer bolt R.
T.
R.
18 Nm (1.8 m·kg, 13 ft·lb)
5-9
ENGINE REMOVAL
NOTE: 13.Install:
Tighten the pinch bolts (rear side) one at a time, • Engine bracket (left rear side) “1”
making sure to tighten the first bolt again after • Engine bracket bolt (left rear side) “2”
tightening the second bolt. • Engine mounting bolts (left rear side) “3”
NOTE:
11.Tighten:
Do not fully tighten the bolts.
• Engine mounting bolts (top) “15”
(temporarily tighten) 14.Tighten:
• Engine bracket bolts (top) “13” • Engine bracket bolt (left rear side) “2”
(temporarily tighten)
NOTE:
Engine bracket bolt (left rear
T. side)
When temporarily tightened, the bolts “15” and R.
32 Nm (3.2 m·kg, 23 ft·lb)
“13” should be flat against the engine and frame
surface. 15.Tighten:
12.Tighten: • Engine mounting bolts (left rear side) “3”
• Engine mounting bolts (top) “15”
Engine mounting bolt (left rear
• Engine bracket bolts (top) “13” T. side)
R.
16 Nm (1.6 m·kg, 11 ft·lb)
Engine mounting bolt (top)
T.
R.
37 Nm (3.7 m·kg, 27 ft·lb)
Engine bracket bolt (top) 1
16 Nm (1.6 m·kg, 11 ft·lb)
1 10
16.Install:
9 • Brake pedal “1”
4 11 Brake pedal pinch bolt
T.
R.
8 Nm (0.8 m·kg, 5.8 ft·lb)
NOTE:
5 Align the punch mark “a” on the brake pedal with
the punch mark “b” on the brake pedal pivot
2 shaft.
a
13 13
15 b
5-10