Replacing The Clutch Master Cylinder (FJR13AE Only)

CLUTCH

• Refill with the same type of clutch fluid that        NOTE:
  is already in the system. Mixing clutch flu-              The thickness of the new shim “1” is 1.5 mm
  ids may result in a harmful chemical reac-                (0.06 in).
  tion, leading to poor clutch performance.
• When refilling, be careful that water does
  not enter the clutch fluid reservoir. Water
  will significantly lower the boiling point of
  the clutch fluid and could cause vapor lock.
ECA13420

CAUTION:                                                                                        a
Clutch fluid may damage painted surfaces or                                                           1
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
NOTE:                                                        a. 1.5 mm (0.06 in)
In order to ensure a correct reading of the clutch          4. Bleed:
fluid level, make sure the top of the reservoir is           • Hydraulic clutch system
horizontal.                                                    Refer to “BLEEDING THE HYDRAULIC
3. Bleed:                                                      CLUTCH SYSTEM (FJR13AE)” on page
 • Clutch system                                               3-19.
   Refer to “BLEEDING THE HYDRAULIC                         5. Check:
   CLUTCH SYSTEM (FJR13AE)” on page                          • Pressure plate stroke
   3-19.                                                       Refer to “BLEEDING THE HYDRAULIC
4. Check:                                                      CLUTCH SYSTEM (FJR13AE)” on page
 • Clutch fluid level                                          3-19.
   Below the minimum level mark “a” → Add the               6. Adjust:
   recommended clutch fluid to the proper level.             • Clutch engagement point
   Refer to “CHECKING THE CLUTCH FLUID                         Refer to “Diagnostic code table (Diagnostic
   LEVEL (FJR13AE)” on page 3-17.                              code No. Sh_ _66)”.
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ET3P66069
                                                            a. If the thickness of the shim installed on the
REPLACING THE CLUTCH MASTER                                    vehicle is 1.0 mm (0.04 in), refer to the follow-
CYLINDER (FJR13AE only)                                        ing table.
1. Check:                                                       Pressure plate
 • Pressure plate stroke                                                                       Action
                                                                    stroke
   Refer to “BLEEDING THE HYDRAULIC
   CLUTCH SYSTEM (FJR13AE)” on page                          Pressure plate stroke
   3-19.                                                     before replacing the
                                                              clutch master cylin-    Select diagnostic
2. Measure
                                                             der kit was 2.90 mm code No. Sh_ _66 in
 • Shim (clutch master cylinder kit) “1” thickness           (0.11 in) or more, or the diagnostic mode
                                                              the difference in the and operate the hand
                                                             pressure plate stroke    shift lever switch
                                                              before and after re- (shift up) three times.
                                                               placing is 0.10 mm
                                                               (0.004 in) or more
                                                                                         Select diagnostic
                                                                                       code No. Sh_ _66 in
                                                                                       the diagnostic mode
                                                              For all other cases
                                                                                       and operate the hand
                                                                                         shift lever switch
3. Replace:                                                                             (shift up) one time.
 • Clutch master cylinder kit

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