Periodic Maintenance
Fragment manuala — str. 140–141
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PERIODIC MAINTENANCE
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU17600
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM (FJR13A)
INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (13000 (19000 (25000 (31000
(1000 km) (7000 km) km) km) km) km)
or or
1 month 6 months or or or or
12 months 18 months 24 months 30 months
• Check fuel hoses for cracks or
1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
• Adjust gap and clean.
2 * Spark plugs • Replace every 8000 mi √ Replace. √ Replace. √
(13000 km) or 12 months.
• Check and adjust valve clear-
3 * Valve clearance ance when engine is cold. Every 26600 mi (42000 km)
Crankcase • Check breather hose for
4 * cracks or damage. √ √ √ √ √
breather system • Replace if necessary.
5 * Fuel injection • Check and adjust engine idle √ √ √ √ √ √
speed and synchronization.
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if neces-
sary.
Evaporative emis- • Check control system for
sion control sys-
7 * tem (For damage. √
• Replace if necessary.
California only)
• Check the air cut-off valve,
Air induction sys- reed valve, and hose for dam-
8 * √ √
tem age.
• Replace any damaged parts.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
EAU32183
GENERAL MAINTENANCE AND LUBRICATION CHART (FJR13A)
INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (13000 (19000 (25000 (31000
(1000 km) (7000 km) km) km) km) km)
or or
1 month 6 months or or or or
12 months 18 months 24 months 30 months
1 * Air filter element • Clean with compressed air. √ √ √ √ √
• Replace if necessary.
• Check operation and fluid
2 * Clutch leakage. √ √ √ √ √ √
• Correct if necessary.
• Check operation, fluid level,
and for fluid leakage.
3 * Front brake • Replace brake pads if neces- √ √ √ √ √ √
sary.
• Check operation, fluid level,
and for fluid leakage.
4 * Rear brake √ √ √ √ √ √
• Replace brake pads if neces-
sary.
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PERIODIC MAINTENANCE
INITIAL ODOMETER READINGS
8000 mi 12000 mi 16000 mi 20000 mi
600 mi 4000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 (19000 (25000 (31000
km) km) km) km)
or or or or or or
1 month 6 months
12 months 18 months 24 months 30 months
• Check for cracks or damage. √ √ √ √ √
5 * Brake hoses
• Replace. Every 4 years
• Check runout and for dam-
6 * Wheels age. √ √ √ √ √
• Replace if necessary.
• Check tread depth and for
damage.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for smooth
8 * Wheel bearings operation. √ √ √ √ √
• Replace if necessary.
• Check bearing assemblies for
Swingarm pivot looseness.
9 * √ Repack.
bearings • Moderately repack with lithi-
um-soap-based grease.
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
10 * Steering bearings um-soap-based grease every √ √ √ √ Repack. √
16000 mi (25000 km) or 24
months.
• Check all chassis fitting and
11 * Chassis fasteners fasteners. √ √ √ √ √
• Correct if necessary.
• Apply lithium-soap-based
Brake and clutch
12 lever pivot shafts grease (all-purpose grease) √ √ √ √ √
lightly.
• Apply lithium-soap-based
Brake and shift
13 pedal pivot shafts grease (all-purpose grease) √ √ √ √ √
lightly.
• Check operation.
14 * Centerstand and • Apply lithium-soap-based √ √ √ √ √
sidestand pivots grease (all-purpose grease)
lightly.
15 * Sidestand switch • Check operation and replace √ √ √ √ √ √
if necessary.
• Check operation and for oil
16 * Front fork leakage. √ √ √ √ √
• Replace if necessary.
• Check operation and for oil
Shock absorber
17 * assembly leakage. √ √ √ √ √
• Replace if necessary.
Rear suspension • Apply lithium-soap-based
18 * √
link pivots grease lightly.
• Change (warm engine before
19 Engine oil draining). √ √ √ √ √ √
20 * Engine oil filter • Replace. √ √ √
cartridge
• Check hoses for cracks or
damage. √ √ √ √ √
• Replace if necessary.
21 * Cooling system
• Change with ethylene glycol
anti-freeze coolant every 24 Change.
months.
• Check oil level and for leak-
age.
• Change at initial 600 mi (1000
22 * Final gear oil km) or 1 month, and thereaf- Change. √ Change.
ter every 16000 mi (25000
km) or 24 months.
23 * Front and rear • Check operation. √ √ √ √ √ √
brake switches
• Apply Yamaha chain and ca-
24 * Control cables ble lube or engine oil SAE √ √ √ √ √ √
10W-30 thoroughly.
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