General Chassis
Fragment manuala — str. 188–195
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GENERAL CHASSIS
EAS21830
GENERAL CHASSIS
Removing the seats and covers
T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib) T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib)
5 T.
R.
21 Nm (2.1 m • kg, 15 ft • Ib)
7 T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
1 Passenger seat 1
2 Rider seat 1
3 Grab bar 1
4 Left rear cowling 1
5 Right rear cowling 1
6 Center rear cowling 1
7 Left side cover 1
8 Right side cover 1
9 Rider seat height position adjuster 1
For installation, reverse the removal proce-
dure.
4-1
GENERAL CHASSIS
Removing the front cowling assembly (FJR13A)
T. 10 Nm (1.0 m • kg, 7.2 ft • Ib)
LT
R.
LT
9 8
T.
R.
32 Nm (3.2 m • kg, 23 ft • Ib)
20 19
12 13
4 17 19
18 9
18 LT
15 16 11
7 2 1
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib) T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
Open the accessory box lid.
1 Left side panel 1
2 Left side cowling 1
3 Front left turn signal light coupler 1 Disconnect.
4 Right side panel 1
5 Right side cowling 1
6 Front right turn signal light coupler 1 Disconnect.
7 Bottom cowling 1
8 Front cowling right inner panel 1 1
9 Headlight beam adjusting knob 2
10 Front cowling right inner panel 2 1
11 Adjusting knob shaft 2
12 Headlight beam adjusting cable 2 Disconnect.
13 Front cowling left inner panel 1 1
14 Front cowling left inner panel 2 1
15 Plastic band 2 Disconnect.
16 Plastic holder 1 Disconnect.
4-2
GENERAL CHASSIS
Removing the front cowling assembly (FJR13A)
T. 10 Nm (1.0 m • kg, 7.2 ft • Ib)
LT
R.
LT
9 8
T.
R.
32 Nm (3.2 m • kg, 23 ft • Ib)
20 19
12 13
4 17 19
18 9
18 LT
15 16 11
7 2 1
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib) T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
17 Handlebar switch coupler 2 Disconnect.
18 Front cowling wire harness coupler 5 Disconnect.
19 Horn connector 4 Disconnect.
20 Front cowling assembly 1
For installation, reverse the removal proce-
dure.
* For California only
4-3
GENERAL CHASSIS
Removing the front cowling assembly (FJR13AE)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
LT
LT
9 8
T.
R.
32 Nm (3.2 m • kg, 23 ft • Ib)
11 22
24 19
4 23 21
23 9 13
LT 15
17 18 16
6 12
7 1
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib) T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
Open the accessory box lid.
1 Left side panel 1
2 Left side cowling 1
3 Front left turn signal light coupler 1 Disconnect.
4 Right side panel 1
5 Right side cowling 1
6 Front right turn signal light coupler 1 Disconnect.
7 Bottom cowling 1
8 Front cowling right inner panel 1 1
9 Headlight beam adjusting knob 2
10 Front cowling right inner panel 2 1
11 Adjusting knob shaft 2
12 Headlight beam adjusting cable 2 Disconnect.
13 Front cowling left inner panel 1 1
14 Grip warmer control unit coupler 2 Disconnect.
15 Grip warmer control unit 1
16 Front cowling left inner panel 2 1
4-4
GENERAL CHASSIS
Removing the front cowling assembly (FJR13AE)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
LT
LT
9 8
T.
R.
32 Nm (3.2 m • kg, 23 ft • Ib)
11 22
24 19
4 23 21
23 9 13
LT 15
17 18 16
6 12
7 1
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib) T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
17 Plastic band 2 Disconnect.
18 Plastic holder 1 Disconnect.
19 Handlebar switch coupler 2 Disconnect.
20 Hand shift switch coupler 2 Disconnect.
21 Front cowling wire harness coupler 6 Disconnect.
22 Horn connector 4 Disconnect.
23 Grip warmer coupler 2 Disconnect.
24 Front cowling assembly 1
For installation, reverse the removal proce-
dure.
* For California only
4-5
GENERAL CHASSIS
Disassembling the front cowling assembly
T. 10 Nm (1.0 m • kg, 7.2 ft • Ib) T. 7 Nm (0.7 m • kg, 5.1 ft • Ib)
R. R.
(7)
1 11
T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib)
(7) 3
10 11
T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib) 6
4 9
Order Job/Parts to remove Q’ty Remarks
Refer to “Removing the front cowling assem-
Front cowling assembly bly”.
1 Windshield outer bracket 1
2 Windshield 1
3 Windshield upper inner bracket 1
4 Windshield lower inner bracket 1
5 Rearview mirror 2
6 Accessory box solenoid coupler 1 Disconnect.
7 Auxiliary DC jack coupler 1 Disconnect.
8 Accessory box 1
9 Accessory box solenoid 1
10 Headlight coupler 2 Disconnect.
11 Auxiliary light coupler 2 Disconnect.
12 Front cowling 1
For assembly, reverse the disassembly pro-
cedure.
4-6
GENERAL CHASSIS
Removing the headlight assembly
Order Job/Parts to remove Q’ty Remarks
Refer to “Disassembling the front cowling
Front cowling assembly”.
1 Headlight assembly 1
For installation, reverse the removal proce-
dure.
4-7
GENERAL CHASSIS
Removing the windshield drive unit, meter assembly, and relays
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
LS 1
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
4 LS
LS
13 12
Order Job/Parts to remove Q’ty Remarks
Refer to “Disassembling the front cowling
Front cowling stay assembly”.
1 Windshield drive unit coupler 2 Disconnect.
2 Windshield drive unit side rail 2
3 Windshield drive unit 1
4 Meter assembly coupler 1 Disconnect.
5 Meter assembly 1
6 Relay unit coupler 1 Disconnect.
7 Relay unit 1
8 Turn signal/hazard relay coupler 1 Disconnect.
9 Turn signal/hazard relay 1
10 Headlight relay (dimmer) coupler 1 Disconnect.
11 Headlight relay (dimmer) 1
12 Lean angle sensor coupler 1 Disconnect.
13 Lean angle sensor 1
For installation, reverse the removal proce-
dure.
4-8