Installing The Drive Shaft And Final Drive Assembly (FJR13AE)

SHAFT DRIVE

                                                       ET3P66032

           Left footrest assembly/sidestand            INSTALLING THE DRIVE SHAFT AND FINAL
     T.
      R.
           bolt                                        DRIVE ASSEMBLY (FJR13AE)
            65 Nm (6.5 m·kg, 47 ft·lb)                 1. Lubricate:
           Left footrest assembly bolt (M8)              • Drive shaft spline (final drive pinion gear side)
            28 Nm (2.8 m·kg, 20 ft·lb)
           Left footrest assembly bolt (M10)                         Recommended lubricant
            49 Nm (4.9 m·kg, 35 ft·lb)                                Molybdenum disulfide grease

NOTE:                                                  2. Lubricate:
Install the left footrest assembly/sidestand bolts      • Drive shaft spline (universal joint side)
“1”, left footrest assembly bolts (M8) “2” and left                  Recommended lubricant
footrest assembly bolt (M10) “3” temporarily and                      Lithium-soap-based grease
then tighten them to the specified torques in the
proper tightening sequence as shown.                   3. Install:
                                                           • Oil seal “1” New
                       2                                   • Washer “2”
                                                             (with the fork seal driver weight “3” and fork
                                                             seal driver attachment “4”)

                                                                     Fork seal driver weight
                                                                      90890-01184
                                                                     Replacement hammer
                                                                      YM-A9409-7
                            1                                        Fork seal driver attachment
9. Install:                                                           90890-01186
 • Shift arm “1”                                                     Replacement 27 mm
                                                                      YM-A9409-1
NOTE:
Align the punch mark “a” in the shift shaft with
the slot in the shift arm.

                                                                                          1 New
                                                       4. Install:
                                                        • Circlip New
10.Install:                                            5. Install:
 • Rear wheel                                           • Drive shaft “1”
   Refer to “REAR WHEEL” on page 4-24.                    (to the final drive pinion gear)
11.Fill:                                                • Oil seal “2”
 • Final gear case                                        (to the final gear case with the fork seal driver
   Refer to “CHECKING THE FINAL GEAR OIL                  weight “3” and oil seal installing tool “4”)
   LEVEL” on page 3-33.
12.Check:
 • Shift pedal position
   Refer to “ADJUSTING THE SHIFT PEDAL
   (FJR13A)” on page 3-32.

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                                                     10.Fill:
           Fork seal driver weight                    • Final gear case
            90890-01184                                 Refer to “CHECKING THE FINAL GEAR OIL
           Replacement hammer                           LEVEL” on page 3-33.
            YM-A9409-7
           Oil seal installing tool
            90890-01512
            YM-01512

           Installed depth “a”
             8.5–10.0 mm (0.33–0.39 in)

                                     a

6. Install:
 • Universal joint
 • Final drive assembly
NOTE:
Align the drive shaft splines with the driven yoke
of the universal joint.
7. Tighten:
 • Final drive assembly nuts

           Final gear case nut
     T.
      R.
            42 Nm (4.2 m·kg, 30 ft·lb)

8. Install:
 • Sidestand
 • Left footrest assembly
   Refer to “SHIFT ACTUATOR AND SHIFT
   ROD (FJR13AE only)” on page 5-67.
9. Install:
 • Rear wheel
   Refer to “REAR WHEEL” on page 4-24.

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