Checking The Clutch Release Cylinder
Fragment manuala — str. 366–367
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CLUTCH
• Never use solvents on internal clutch com-
ponents as they will cause the piston seal
to swell and distort.
• Whenever a clutch release cylinder is dis-
assembled, replace the piston seal.
Recommended fluid
DOT 4
EAS25350
B INSTALLING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Copper washers “1” New
1 • Clutch hose “2”
• Clutch hose union bolt “3”
Clutch hose union bolt
3 T.
R.
30 Nm (3.0 m·kg, 22 ft·lb)
A. FJR13A EW3P66003
B. FJR13AE WARNING
EAS25330 Proper clutch hose routing is essential to in-
CHECKING THE CLUTCH RELEASE sure safe vehicle operation. Refer to “CABLE
CYLINDER ROUTING (FJR13A)” on page 2-47 and “CA-
1. Check: BLE ROUTING (FJR13AE)” on page 2-67.
• Clutch release cylinder body EC3P61035
Cracks/damage → Replace the clutch re- CAUTION:
lease cylinder. When installing the clutch hose onto the
2. Check: clutch release cylinder, make sure the pipe
• Clutch release cylinder “1” “a” touches the projection “b” on the clutch
• Clutch release cylinder piston “2” release cylinder body.
Rust/scratches/wear → Replace the clutch
release cylinder and clutch release cylinder
piston as a set.
B
EAS25340 New 1
ASSEMBLING THE CLUTCH RELEASE
CYLINDER 3
EW3P61018
WARNING
b a
• Before installation, all internal clutch com-
ponents must be cleaned and lubricated 2
with clean or new clutch fluid. A. FJR13A
B. FJR13AE
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CLUTCH
2. Fill:
• Clutch master cylinder reservoir
(with the specified amount of the recom-
mended clutch fluid)
Recommended fluid
DOT 4
EWA13370
WARNING
• Use only the designated clutch fluid. Other
clutch fluids may cause the rubber seals to
deteriorate, causing leakage and poor
clutch performance.
• Refill with the same type of clutch fluid that
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
• When refilling, be careful that water does
not enter the clutch fluid reservoir. Water
will significantly lower the boiling point of A. FJR13A
the clutch fluid and could cause vapor lock. B. FJR13AE
ECA13420 5. Check:
CAUTION: • Clutch lever operation
Clutch fluid may damage painted surfaces or Soft or spongy feeling → Bleed the clutch
plastic parts. Therefore, always clean up any system.
spilt clutch fluid immediately. Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR13A)” on page 3-18
NOTE: and “BLEEDING THE HYDRAULIC
In order to ensure a correct reading of the clutch CLUTCH SYSTEM (FJR13AE)” on page
fluid level, make sure that the top of the reservoir 3-19.
is horizontal.
3. Bleed:
• Clutch system
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR13A)” on page 3-18
and “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM (FJR13AE)” on page
3-19.
4. Check:
• Clutch fluid level
Below the minimum level mark “a” → Add the
recommended clutch fluid to the proper level.
Refer to “CHECKING THE CLUTCH FLUID
LEVEL (FJR13A)” on page 3-17 and
“CHECKING THE CLUTCH FLUID LEVEL
(FJR13AE)” on page 3-17.
5-66