Removing The Clutch Release Cylinder

CLUTCH

b. If the thickness of the shim installed on the              4. Adjust:
   vehicle is 1.5 mm (0.06 in), refer to the follow-           • Clutch engagement point
   ing table.                                                    Refer to “Diagnostic code table (Diagnostic
      Pressure plate                                             code No. Sh_ _66)”.
                                   Action                 NOTE:
          stroke
                                                              Adjust the clutch engagement point if the clutch
 Pressure plate stroke
 before replacing the                                         actuator was replaced.
  clutch master cylin-    Select diagnostic                   ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
 der kit was 2.90 mm code No. Sh_ _66 in                      a. Select diagnostic code No. Sh_ _66 in the
 (0.11 in) or more, or the diagnostic mode                       diagnostic mode and operate the hand shift
  the difference in the and operate the hand                     lever switch (shift up) until the clutch en-
 pressure plate stroke     shift lever switch                    gagement point is at the maximum setting.
  before and after re-   (shift up) two times.
                                                          NOTE:
   placing is 0.10 mm
   (0.004 in) or more                                         The hand shift select indicator light stops coming
                                                              on when the maximum setting is reached.
                          No adjustment is nec-
    For all other cases
                                 essary.                      b. Operate the hand shift lever switch (shift
                                                                 down) ten times and check that the hand shift
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲                                 select indicator light comes on.
7. Check:                                                     ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
 • Rear wheel drag torque                                     5. Check:
   Refer to “CHECKING THE VEHICLE AFTER                        • Rear wheel drag torque
   BLEEDING THE HYDRAULIC CLUTCH                                 Refer to “CHECKING THE VEHICLE AFTER
   SYSTEM (FJR13AE only)” on page 3-21.                          BLEEDING THE HYDRAULIC CLUTCH
8. Check:                                                        SYSTEM (FJR13AE only)” on page 3-21.
 • Shift operation                                            6. Check:
   Refer to “CHECKING THE VEHICLE AFTER                        • Shift operation
   BLEEDING THE HYDRAULIC CLUTCH                                 Refer to “CHECKING THE VEHICLE AFTER
   SYSTEM (FJR13AE only)” on page 3-21.                          BLEEDING THE HYDRAULIC CLUTCH
9. Check:                                                        SYSTEM (FJR13AE only)” on page 3-21.
 • Starting-off performance of vehicle                        7. Check:
   Refer to “CHECKING THE VEHICLE AFTER                        • Starting-off performance of vehicle
   BLEEDING THE HYDRAULIC CLUTCH                                 Refer to “CHECKING THE VEHICLE AFTER
   SYSTEM (FJR13AE only)” on page 3-21.                          BLEEDING THE HYDRAULIC CLUTCH
ET3P66070
                                                                 SYSTEM (FJR13AE only)” on page 3-21.
INSTALLING THE CLUTCH ACTUATOR
                                                              ET3P61024
(FJR13AE only)                                                REMOVING THE CLUTCH RELEASE
1. Install:                                                   CYLINDER
  • Clutch actuator                                           1. Remove:
  • Clutch master cylinder                                     • Clutch hose union bolt “1”
  • Clutch hose                                                • Copper washers “2”
  • Clutch fluid reservoir hose                                • Clutch hose “3”
2. Bleed:
                                                          NOTE:
  • Hydraulic clutch system
    Refer to “BLEEDING THE HYDRAULIC                          Put the end of the clutch hose into a container
    CLUTCH SYSTEM (FJR13AE)” on page                          and pump out the clutch fluid carefully.
    3-19.
3. Check:
  • Pressure plate stroke
    Refer to “BLEEDING THE HYDRAULIC
    CLUTCH SYSTEM (FJR13AE)” on page
    3-19.

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