Disassembling The Clutch Master Cylinder

CLUTCH

                                                                • Clutch fluid may damage painted surfaces
                                   1                              and plastic parts. Therefore, always clean
                                                                  up any spilt fluid immediately.
                                                                • Avoid clutch fluid coming into contact with
                                                                  the eyes as it can cause serious injury.
                                                                • First aid for clutch fluid entering the eyes:
                                                                • Flush with water for 15 minutes and get im-
                                                                  mediate medical attention.
                                                            NOTE:
b. Apply the rear brake forcefully.                             Before disassembling the clutch master cylinder,
c. Shift the transmission into 1st gear.                        drain the clutch fluid from the entire clutch sys-
d. Turn the throttle grip to 1/4 “a” of the fully               tem.
   open position ten times, each time for less
                                                                1. Remove:
   than 0.5 second.
                                                                 • Clutch hose union bolt “1”
NOTE:                                                            • Copper washers “2”
It is not unusual for the engine to stall when per-              • Clutch hose “3”
forming this procedure. If the engine stalls, re-           NOTE:
start the engine, let it idle for at least 90 seconds,
                                                                To collect any remaining clutch fluid, place a
and then repeat steps (b) to (d).
                                                                container under the master cylinder and the end
                                                                of the clutch hose.

                      a

▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲

EAS25280                                                         B
DISASSEMBLING THE CLUTCH MASTER
CYLINDER
ECA13840                                                                       1
CAUTION:
• Clutch components rarely require disas-
  sembly.                                                                  2
• Therefore, always follow these preventive
  measures:
• Never disassemble clutch components un-                                          3
  less absolutely necessary.                                      A. FJR13A
• If any connection on the hydraulic clutch                       B. FJR13AE
  system is disconnected, the entire clutch
                                                                EAS25290
  system must be disassembled, drained,                         CHECKING THE CLUTCH MASTER
  cleaned, properly filled, and bled after reas-                CYLINDER
  sembly.
• Never use solvents on internal clutch com-                    Recommended clutch component replace-
  ponents.                                                                ment schedule
• Use only clean or new clutch fluid for clean-                  Piston seal              Every two years
  ing clutch components.
                                                                 Clutch hose              Every four years

                                                         5-60