Installing The Shift Actuator

SHIFT ACTUATOR AND SHIFT ROD (FJR13AE only)

                                                                                 Shift actuator rear bolt
             2                                                     T.             20 Nm (2.0 m·kg, 14 ft·lb)
                                        3                           R.

                                                                                 Shift actuator front bolt
                                                                                  20 Nm (2.0 m·kg, 14 ft·lb)

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ET3P66041

INSTALLING THE LEFT FOOTREST
ASSEMBLY                                                                                     1             2
1. Install:
  • Sidestand                                                 c. Connect the shift actuator motor coupler and
  • Left footrest assembly                                       shift actuator sensor coupler.
                                                              d. Pass a suitable 5 mm diameter rod “3”
             Left footrest assembly/sidestand
                                                                 through the holes in the rear shift arm and
       T.    bolt
        R.

              65 Nm (6.5 m·kg, 47 ft·lb)                         shift actuator to secure the shift rod.
                                                              e. Install the shift rod “4”.
              LOCTITE®
             Left footrest assembly bolt (M8)             NOTE:
              28 Nm (2.8 m·kg, 20 ft·lb)                      Check that the hole “a” in the shift rod is aligned
             Left footrest assembly bolt (M10)                with the hole “b” in the front shift arm. If the holes
              49 Nm (4.9 m·kg, 35 ft·lb)                      are not aligned, loosen the shift rod rear locknut
                                                              “5” and front locknut “6”, and then turn the shift
NOTE:                                                         rod to adjust its length.
Install the left footrest assembly/sidestand bolts
“1”, left footrest assembly bolts (M8) “2” and left               Direction “c”
footrest assembly bolt (M10) “3” temporarily and                   Shift rod length is increased.
then tighten them to the specified torques in the                 Direction “d”
proper tightening sequence as shown.                               Shift rod length is decreased.

                                                                                                 d   5

                                                                                      c
                                                                         b
                             1                                               a               3

ET3P66042                                                     f. Tighten the shift rod bolts to specification.
INSTALLING THE SHIFT ACTUATOR
1. Install:                                                                      Shift rod bolt
  • Shift actuator                                                 T.
                                                                    R.
                                                                                  10 Nm (1.0 m·kg, 7.2 ft·lb)
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a. Install the shift actuator front bolt “1” tempo-           g. If the shift rod front locknut and rear locknut
   rarily.                                                       were loosened, tighten them to specification.
b. Tighten the shift actuator rear bolt “2”, and
   then tighten the front bolt “1” to specification.

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                    SHIFT ACTUATOR AND SHIFT ROD (FJR13AE only)

           Shift rod front locknut
    T.
     R.
            7 Nm (0.7 m·kg, 5.1 ft·lb)
           Shift rod rear locknut
            10 Nm (1.0 m·kg, 7.2 ft·lb)

h. Pull out the rod from the holes.
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