Removing The Shift Actuator

SHIFT ACTUATOR AND SHIFT ROD (FJR13AE only)

ET3P66038

REMOVING THE SHIFT ACTUATOR
1. Remove:
 • Shift actuator
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a. Pass a suitable 5 mm diameter rod “1”
   through the holes in the rear shift arm and
   shift actuator to secure the shift rod.
b. Remove the shift rod “2”.
EC2D21001

CAUTION:
                                                          2. Check:
Do not loosen the rear shift arm bolt “3”
                                                           • Shift rod groove
when removing the shift rod, otherwise the
                                                             Groove and end of rod cover are not aligned
rear shift arm and shift actuator could be-
                                                             → Replace.
come misaligned, preventing the shift rod
from being installed correctly during assem-
bly.                                                                  2
c. Pull out the rod from the holes.

                                       3                    1. Shift rod groove
                                                            2. End of shift rod cover
                     1                                    3. Check:
d. Disconnect the shift actuator sensor coupler            • Shift rod
   and shift actuator motor coupler.                         Bends → Replace.
e. Remove the shift actuator front bolt “4”, and          ET3P66039
   then remove the rear bolt “5”.                         INSTALLING THE FOOT SHIFT SWITCH
                                                          1. Lubricate:
                                                            • Washers
                                                            • Shift pedal pivot
                                                            • Spring
                                                            • Ball
                                                            • Wave washer
                                                            • Shift pedal spring
                                                            • Shift pedal projection
                     4                 5
                                                                          Recommended lubricant
f. Remove the shift actuator.                                              Lithium-soap-based grease
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ET2D21008
                                                          2. Install:
CHECKING THE SHIFT ROD                                     • Washer “1”
1. Check:                                                  • Spring “2”
 • Shift rod operation                                     • Ball “3”
   Rough movement → Replace.                               • Shift pedal “4”
                                                             (to the left footrest assembly)
                                                           • Washer “5”
                                                           • Wave washer “6”
                                                           • Shift pedal pivot “7”
                                                           • Shift pedal pivot bolt

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