Disassembling The Water Pump

WATER PUMP

EAS26510                                                 EAS26540

DISASSEMBLING THE WATER PUMP                             CHECKING THE WATER PUMP
1. Remove:                                               1. Check:
 • Rubber damper holder “1”                               • Water pump housing cover
 • Rubber damper “2”                                      • Water pump housing
   (from the impeller, with a thin, flat-head             • Impeller shaft
   screwdriver)                                             Cracks/damage/wear → Replace.
NOTE:                                                    2. Check:
Do not scratch the impeller shaft.                        • Bearing
                                                            Rough movement → Replace.
                                                         EAS26560

                                                         ASSEMBLING THE WATER PUMP
                                                         1. Install:
                                                           • Oil seal “1” New
                                                             (into the water pump housing)
                                                     NOTE:
                                                         • Before installing the oil seal, apply tap water or
                                                           coolant onto its outer surface.
2. Remove:                                               • Install the oil seal with a socket that matches its
 • Water pump seal “1”                                     outside diameter.
NOTE:
Remove the water pump seal from the inside of                          Installed depth of oil seal “a”
                                                                         20.7–21.2 mm (0.81–0.83 in)
the water pump housing.

3. Remove:                                               2. Install:
 • Oil seal “1”                                            • Water pump seal “1” New
 • Bearing “2”                                           ECA14080

NOTE:                                                    CAUTION:
Remove the bearing and oil seal from the inside          Never lubricate the water pump seal surface
of the water pump housing.                               with oil or grease.
                                                     NOTE:
                                                         • Install the water pump seal with the special
                                                           tools.
                                                         • Before installing the water pump seal, apply
                                                           Yamaha bond No.1215 (Three Bond
                                                           No.1215®) “2” to the water pump housing “3”.

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