Removing The Lower Bracket

STEERING HEAD

EAS23110
                                                          b. Remove the bearing race from the lower
REMOVING THE LOWER BRACKET
                                                             bracket “3” with a floor chisel “4” and ham-
1. Stand the vehicle on a level surface.
EWA13120
                                                             mer.
       WARNING                                            c. Install new bearing races.
                                                          ECA14270
Securely support the vehicle so that there is             CAUTION:
no danger of it falling over.
                                                          If the bearing race is not installed properly,
2. Remove:                                                the steering head pipe could be damaged.
 • Upper ring nut
 • Rubber washer                                      NOTE:
 • Lower ring nut “1”                                     Always replace the bearings and bearing races
 • Lower bracket                                          as a set.
EWA13730

       WARNING
Securely support the lower bracket so that
there is no danger of it falling.
NOTE:
Remove the lower ring nut with the steering nut
wrench “2”.

           Steering nut wrench
            90890-01403
           Spanner wrench
            YU-33975

                                                          ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
                                                          4. Check:
                                                           • Upper bracket
                                                           • Lower bracket
EAS23120
                                                             (along with the steering stem)
CHECKING THE STEERING HEAD
                                                             Bends/cracks/damage → Replace.
1. Wash:
 • Bearings                                               EAS23140

 • Bearing races                                          INSTALLING THE STEERING HEAD
                                                          1. Lubricate:
           Recommended cleaning solvent                     • Upper bearing
            Kerosene                                        • Lower bearing
                                                            • Bearing races
2. Check:
 • Bearings                                                          Recommended lubricant
 • Bearing races                                                      Lithium-soap-based grease
   Damage/pitting → Replace.
3. Replace:                                               2. Install:
 • Bearings                                                • Lower ring nut “1”
 • Bearing races                                           • Rubber washer “2”
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼                           • Upper ring nut “3”
a. Remove the bearing races from the steering
   head pipe “1” with a long rod “2” and hammer.

                                                   4-85
                                                         STEERING HEAD

 • Lock washer “4”
   Refer to “CHECKING AND ADJUSTING
   THE STEERING HEAD” on page 3-33.

3. Install:
 • Upper bracket
 • Steering stem nut
NOTE:
Temporarily tighten the steering stem nut.
4. Install:
 • Front fork legs
   Refer to “FRONT FORK” on page 4-73.
NOTE:
Temporarily tighten the upper and lower bracket
pinch bolts.
5. Tighten:
 • Steering stem nut

          Steering stem nut
    T.
     R.
           115 Nm (11.5 m·kg, 85 ft·lb)

                                                  4-86