Clutch
Fragment manuala — str. 345–356
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CLUTCH
EAS25060
CLUTCH
Removing the clutch cover
T.
R.
12 Nm (1.2 m • kg, 8.7 ft • Ib)
LT
(5)
(10)
3 4
New 2
T.
R.
12 Nm (1.2 m • kg, 8.7 ft • Ib) T.
R.
12 Nm (1.2 m • kg, 8.7 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
Refer to “GENERAL CHASSIS” on page
Right side cowling 4-1.
Drain.
Engine oil Refer to “CHANGING THE ENGINE OIL” on
page 3-15.
1 Clutch cover 1
2 Clutch cover gasket 1
3 Dowel pin 2
4 Damper cover 1
5 Damper 1
For installation, reverse the removal proce-
dure.
5-44
CLUTCH
Removing the clutch
90 Nm (9.0 m • kg, 65 ft • Ib)
T.
R.
18 17
14 13
12 LT New
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
11 10
New
7 6 5 4 3
(6)
9,12 11
E
T.
R.
8 Nm (0.8 m • kg, 5.8 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
Rear balancer Refer to “BALANCERS” on page 5-127.
1 Oil guide plate 1
2 Clutch spring plate retainer 1
3 Clutch spring plate 1
4 Clutch spring plate seat 1
5 Pressure plate 1
6 Short clutch push rod 1
7 Ball 1
8 Long clutch push rod 1
9 Friction plate 1 1 Inside diameter: 124 mm (4.88 in)
10 Clutch plate 8
11 Friction plate 2 7 Inside diameter: 124 mm (4.88 in)
12 Friction plate 3 1 Inside diameter: 135 mm (5.31 in)
13 Clutch damper spring 1
14 Clutch damper spring seat 1
15 Lock washer 1
16 Clutch boss 1
5-45
CLUTCH
Removing the clutch
90 Nm (9.0 m • kg, 65 ft • Ib)
T.
R.
18 17
14 13
12 LT New
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
11 10
New
7 6 5 4 3
(6)
9,12 11
E
T.
R.
8 Nm (0.8 m • kg, 5.8 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
17 Thrust washer 1
18 Spacer 1
19 Clutch housing 1
For installation, reverse the removal proce-
dure.
5-46
CLUTCH
Removing the clutch master cylinder (FJR13A)
Order Job/Parts to remove Q’ty Remarks
Drain.
Refer to “BLEEDING THE HYDRAULIC
Clutch fluid CLUTCH SYSTEM (FJR13A)” on page
3-18.
1 Clutch master cylinder reservoir cap 1
Clutch master cylinder reservoir diaphragm
2 1
holder
3 Clutch master cylinder reservoir diaphragm 1
4 Clutch lever 1
5 Clutch master cylinder push rod pin 1
6 Clutch switch coupler 1 Disconnect.
7 Clutch hose union bolt 1
8 Copper washer 2
9 Clutch hose 1 Disconnect.
10 Clutch switch 1
11 Clutch master cylinder holder 1
5-47
CLUTCH
Removing the clutch master cylinder (FJR13A)
Order Job/Parts to remove Q’ty Remarks
12 Clutch master cylinder 1
For installation, reverse the removal proce-
dure.
* Apply silicon grease
5-48
CLUTCH
Removing the clutch actuator and clutch master cylinder (FJR13AE)
T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib)
T.
R.
19 Nm (1.9 m • kg, 13 ft • Ib)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
5 4
30 Nm (3.0 m • kg, 22 ft • Ib)
T.
R.
13 LS
10 3
New
New 11 16
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
Drain.
Refer to “BLEEDING THE HYDRAULIC
Clutch fluid CLUTCH SYSTEM (FJR13AE)” on page
3-19.
Swingarm Refer to “SWINGARM” on page 4-91.
1 Rear brake hose/rear wheel sensor lead holder 1
2 Clutch actuator motor coupler 1 Disconnect.
3 Clutch actuator sensor coupler 1 Disconnect.
4 Clutch actuator bracket 1
5 Clutch fluid reservoir cap 1
6 Clutch fluid reservoir diaphragm holder 1
7 Clutch fluid reservoir diaphragm 1
8 Clutch fluid reservoir 1
9 Clutch fluid reservoir hose 1
10 Clutch hose union bolt 1
11 Copper washer 2
12 Clutch hose 1 Disconnect.
13 Clutch master cylinder 1
14 Shim (clutch master cylinder kit) 1
5-49
CLUTCH
Removing the clutch actuator and clutch master cylinder (FJR13AE)
T.
R.
7 Nm (0.7 m • kg, 5.1 ft • Ib)
T.
R.
19 Nm (1.9 m • kg, 13 ft • Ib)
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
5 4
30 Nm (3.0 m • kg, 22 ft • Ib)
T.
R.
13 LS
10 3
New
New 11 16
T.
R.
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order Job/Parts to remove Q’ty Remarks
15 O-ring (clutch master cylinder kit) 1
16 Clutch actuator 1
For installation, reverse the removal proce-
dure.
5-50
CLUTCH
Disassembling the clutch master cylinder (FJR13A)
Order Job/Parts to remove Q’ty Remarks
1 Clutch master cylinder push rod 1
2 Dust boot 1
3 Circlip 1
4 Washer 1
5 Clutch master cylinder kit 1
6 Clutch master cylinder body 1
For assembly, reverse the disassembly pro-
cedure.
* Apply silicon grease
5-51
CLUTCH
Disassembling the clutch master cylinder (FJR13AE)
∗
New 1
Order Job/Parts to remove Q’ty Remarks
1 Clutch master cylinder kit 1
2 Clutch master cylinder body 1
For assembly, reverse the disassembly pro-
cedure.
* Apply silicon grease
5-52
CLUTCH
Removing the clutch release cylinder (FJR13A)
Order Job/Parts to remove Q’ty Remarks
Drain.
Refer to “BLEEDING THE HYDRAULIC
Clutch fluid CLUTCH SYSTEM (FJR13A)” on page
3-18.
1 Clutch hose union bolt 1
2 Copper washer 2
3 Clutch hose 1 Disconnect.
4 Clutch release cylinder 1
5 Dowel pin 2
6 Plate 1
For installation, reverse the removal proce-
dure.
5-53
CLUTCH
Removing the clutch release cylinder (FJR13AE)
Order Job/Parts to remove Q’ty Remarks
Drain.
Refer to “BLEEDING THE HYDRAULIC
Clutch fluid CLUTCH SYSTEM (FJR13AE)” on page
3-19.
1 Clutch hose union bolt 1
2 Copper washer 2
3 Clutch hose 1 Disconnect.
4 Clutch release cylinder 1
5 Dowel pin 2
6 Plate 1
For installation, reverse the removal proce-
dure.
5-54
CLUTCH
Disassembling the clutch release cylinder
T.
R.
6 Nm (0.6 m • kg, 4.3 ft • Ib)
New 3
Order Job/Parts to remove Q’ty Remarks
1 Clutch release cylinder piston 1
2 Clutch release cylinder spring 1
3 Clutch release cylinder piston seal 1
4 Bleed screw 1
5 Clutch release cylinder body 1
For assembly, reverse the disassembly pro-
cedure.
5-55